Glass-makers and the Silk Road
Increased trade on the Silk Road in the 200s BC forced traders to try to come up with new things to trade that other people would want. West Asia was already way ahead of China, India, Europe, and Africa in glass-making. So West Asian glass-makers looked for some way to make their glass even more exciting to traders.
Who invented blown glass?
Around 75 BC, the Phoenicians figured it out: a new, much better way to make glass, much faster and cheaper than before. They learned how to blow glass. It’s also possible that it was Egyptians who figured out how to blow glass.
So how do you blow glass?
You stick a gob of hot glass onto the end of a long clay pipe, and you blow through the pipe as if you were blowing up a balloon. The air makes the gob of glass blow up, just like a balloon. (Later on, people used iron pipes to blow glass instead of clay.) People who made glass already had these long clay pipes sitting around, because they blew into them to make the fire hotter so they could melt glass. Probably glass manufacturers were looking for a way to produce a lot of glass cheaply, so they could sell a lot more of it. It wasn’t a big step to think of blowing a gob of glass through the clay pipe.
Then as you blow you can shape the glass with an iron stick. This isn’t easy, but it is a lot easier and much faster than making core-formed glass!
Blowing glass at the Corning Museum in New York State
What is mold-blown glass?
Soon after this, the Phoenicians also figured out how to just blow the glass right into a mold (we call this mold-blown glass). Then you don’t even have to shape it yourself, and you can get all sorts of fancy shapes.
The Glass Road
Glass became one of West Asia’s main products for the Silk Road (so much that Chinese traders often called it the Glass Road) and international trade. By around 50 AD, glass-blowers were using iron pipes to blow the glass, instead of clay ones.
Where did people make glass?
Glass-makers in the Eastern Mediterranean and Egypt made almost all of the glass in the ancient and early medieval world. They had the right kind of sand. And in Egypt, they had a good supply of natron to mix with the sand.
A new ingredient: natron
Earlier glass-makers had mixed plant ash with sand and lime to make glass. The plant ash lowers the melting temperature so it is easier to melt. But in Roman Egypt, glass-makers figured out how to use natron instead.
Natron is a kind of salt – sodium carbonate. It evaporates naturally from some lakes in Egypt. As the summer goes on and the lake dries up, the salt around the edges of the lake dries into thick cakes. Pliny the Elder tells us that Egyptian people harvested these natron cakes and store them to use in making glass. That was more efficient and cheaper than burning plants for ash.
Egyptian glass-makers mixed sand and lime with this natron to make glass. They made huge blocks of glass – as much as twenty tons at one time. Then they broke the big blocks into chunks with hammers and sold the pieces of glass to traders. Later on, when Egypt had used up a lot of their natron, they also bought natron from other African places like Sudan and Chad.
(In the Parthian Empire, though, they didn’t have these natron lakes, so they kept on using plant ash.)
Later people in Europe, Africa, and West Asia used little pieces of this opaque glass to make colored mosaic floors.
But then they wanted to make transparent glass
About 60 to 70 AD, people realized they could get much cheaper blown glass, transparent vessels. They all wanted colorless glass. Raw glass is usually bluish or greenish. To make it colorless, they added a little antimony (which was better) or manganese (cheaper but not quite as high quality). You could even carve this transparent glass to look like rock crystal.
Who made the glass into bowls and cups?
Traders sold the big blocks of glass from Syria and Egypt to glass-workers who made it into useful things. There were big centers of glass production not only in Phoenicia but also further west in modern Köln (northern Germany) and other places around the Roman Empire.
Some of these glass-makers may have been travelers. They came to a city, set up a temporary glass kiln, turned out a few batches of glass bowls and cups and sold them, and then moved on to another town.
Did the Romans use glass in their windows?
Yes, they did. Once people could blow glass and it got cheaper to make, they started to use glass in their windows. You could blow a big cylinder of glass, and then slice it when it was still hot and open it up into a flat rectangle.
Many Roman basilicas and markets had glass in the windows – sometimes clear, and sometimes colored like medieval stained glass windows. One example is the Basilica of Constantine in Trier, in southern Germany.
Did the Romans and the Parthians recycle broken glass?
Yes, glass recycling was a big thing in the ancient world. The Roman poet Martial mentions people who collected and sold broken window glass and bowls to glass-makers. Roman glass-makers sorted this recycled glass into different colors, melted it down, and recycled it. Often glass was recycled, melted down, and blown into a new shape several times.
Roman glass reached Japan
Glass-makers in India
Learn by doing: go see someone blowing glass
More about glass – medieval and modern glass
How Glass Is Made, by Alan J. Paterson (1985). Easy reading, but it’s really about modern glass technology.
Studies in Ancient Technology: Leather in Antiquity – Sugar and Its Substitutes in Antiquity – Glass, by R. J. Forbes (2nd revised edition 1997). Only part of the book is about glass, but it will tell you everything you need to know about glass in ancient Greece and Rome. By a specialist, for adults.
Early Glass of the Ancient World: 1600 B.C.-A. D. 50, by E. M. Stern (1995). Marianne Stern is the leading world expert on ancient glass.
Roman, Byzantine and Early Medieval Glass: Ernesto Wolf Collection, by E. M. Stern and others (2002). Same expert author as above.